Door Hinges

Complete Guide to Door Hinges

Guide to door hinges including flag hinges, butt hinges, and adjustable hinges for uPVC doors.

26 min readUpdated 11 Dec 2025

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Guide to door hinges including flag hinges, butt hinges, and adjustable hinges for uPVC doors.

Complete Guide to Door Hinges

Choosing the right door hinges is essential for the safety, performance and appearance of any door, whether it is in a domestic home, commercial building, or industrial unit. This guide from Window Hardware Store is designed for both trade professionals and DIY customers, covering everything from basic hinge types to fire door regulations and step-by-step replacement advice.

We supply a full range of door hinges for timber, uPVC and composite doors, including popular options such as butt hinges, parliament hinges and flag hinges. You will also find products from leading UK brands such as Yale, ERA, Mila, Avocet and others, suitable for trade and retail customers.

Door hinge types

All door hinges perform the same essential function: allowing the door to pivot reliably while carrying the door’s weight. However, different door constructions, materials and uses demand different hinge designs. Selecting the right type at the start saves time on site, reduces call-backs and avoids premature wear.

Anatomy of a door hinge

Most common door hinges share these basic components:

  • Leaves (or flaps) – the flat plates fixed to the door and the frame
  • Knuckle (or barrel) – the rounded section where the leaves meet and rotate
  • Pin – the rod through the knuckle that forms the pivot point
  • Bearings or washers – components that reduce friction and wear (depending on hinge type)
  • Understanding this basic structure makes it easier to identify what you already have and what you need to replace or upgrade.

    Standard butt hinges

    Butt hinges are the most common type used on timber doors in the UK. They consist of two rectangular leaves joined by a central knuckle, with the pin usually fixed in place.

    Typical applications:

  • Internal timber doors (bedrooms, living rooms, bathrooms)
  • External timber doors (front doors, back doors, side doors)
  • Light commercial doors where usage is moderate
  • Common sizes (height x width of one leaf when open):

  • 76 mm x 50 mm (often called 3" x 2") – lighter internal doors
  • 100 mm x 75 mm (4" x 3") – standard internal and some external doors
  • 102 mm x 76 mm – typical metric equivalent used on many fire doors
  • When measuring a butt hinge for replacement, lay it flat and measure:

  • Overall height (top to bottom of the leaf)
  • Overall width (from edge of one leaf to edge of the other, fully open)
  • Leaf width (half the overall width, from knuckle centre to edge)
  • Thickness of the leaf
  • Screw hole positions (distance from top/bottom and from edge to centre of hole)
  • Standard butt hinges are available with different bearing constructions:

  • Plain bearing (washered) – simple and cost-effective, suitable for many internal doors with low to medium use
  • Ball bearing – smoother operation and longer life, ideal for heavier doors or higher traffic areas
  • You can browse our full range of butt hinges to match existing installations or upgrade performance.

    Ball bearing butt hinges

    Ball bearing butt hinges look similar to standard butt hinges but incorporate ball bearings in the knuckle to reduce friction and wear. They are especially recommended for:

  • Fire doors (FD30 and FD60) where higher performance is required
  • Entrance doors with door closers fitted
  • High-traffic doors in commercial and public buildings
  • Common trade practice is to specify at least Grade 11 or Grade 13 ball bearing hinges (to BS EN 1935) on fire doors and heavily used doors. Stainless steel ball bearing hinges are also a good choice in humid or coastal environments.

    Parliament hinges

    Parliament hinges are a type of wide-throw butt hinge designed to swing the door clear of the frame and architrave. This is useful where you need the door to open a full 180 degrees or clear a thick carpet, deep reveal or internal shutter.

    The key measurement on a parliament hinge is the projection – how far the hinge moves the door away from the frame when open. Typical projections include 76 mm, 102 mm and larger.

    Common uses:

  • French doors opening back against a wall
  • Doors that must open fully against a deep architrave
  • Doors that need additional clearance across thick floor coverings
  • When replacing parliament hinges, match:

  • Hinge height (usually 100 mm or 125 mm)
  • Projection (distance from edge of frame leaf to edge of door leaf)
  • Leaf thickness and screw positions
  • You can view our selection of parliament hinges for both traditional and modern applications.

    Flag hinges

    Flag hinges are widely used on uPVC and many composite doors in the UK. They are called “flag” hinges because the leaf shape resembles a flag on a pole. Modern flag hinges usually provide three-dimensional adjustment so you can fine-tune:

  • Height (lifting or lowering the door)
  • Lateral position (moving the door closer to or further from the hinge side of the frame)
  • Compression (how tightly the door seals against the gaskets)
  • Typical applications:

  • uPVC front and back doors
  • Composite doors with multipoint locks
  • Some aluminium residential doors
  • Trade tip: Always match replacement flag hinges to the door system where possible. Many systems from Mila, Avocet, ERA and Yale have dedicated hinge designs, and using the correct pattern makes fitting and adjustment quicker and ensures compliance with any security testing (e.g. PAS 24, Document Q).

    Key measurements for flag hinges:

  • Overall hinge height
  • Distance from the centre of the knuckle to the fixing screws on both door and frame sides
  • Fixing plate width and hole pattern
  • Handing (left-hand or right-hand, viewed from the hinge side)
  • Some flag hinges are fully reversible; others are handed, so check carefully before ordering.

    Rising butt hinges

    Rising butt hinges look similar to standard butt hinges but have a helical knuckle that lifts the door as it opens. As the door closes, it settles back down.

    Uses:

  • Doors that need to clear a high threshold or thick carpet when opened
  • Situations where you want the door to self-close gently without a closer (e.g. some toilet or utility doors)
  • Trade note: Rising butt hinges are not suitable for fire doors or doors with door closers. They also require careful fitting to avoid binding.

    Lift-off and removable pin hinges

    Lift-off hinges and removable pin butt hinges allow the door to be removed easily without unscrewing the leaves. These are useful for:

  • Doors needing occasional removal for access (e.g. plant rooms)
  • Situations where you want quick removal for maintenance or decoration
  • Security consideration: Avoid using externally accessible lift-off hinges on outward-opening entrance doors unless additional security measures (such as hinge bolts) are fitted.

    Concealed and invisible hinges

    Concealed hinges sit within the thickness of the door and frame so that they are not visible when the door is closed. Commonly used on:

  • Modern flush doors and minimalist interiors
  • High-end residential and commercial projects
  • Many concealed hinges are fully adjustable in three dimensions, similar to flag hinges. Always check the door thickness and mortice depth requirements before ordering.

    Piano (continuous) hinges

    Piano or continuous hinges run the full height of the door or panel, providing even support along the entire edge. They are commonly used for:

  • Lightweight cupboard or wardrobe doors
  • Plant room doors or access panels
  • Doors with unusual proportions where spreading the load is beneficial
  • They are available in various lengths and can be cut to size on site (using appropriate tools and care).

    Specialist external door hinges and security features

    For external doors, especially those with enhanced security (PAS 24 or Secured by Design), you will often encounter specialist hinge designs:

  • Security butt hinges with integrated security lugs that engage into the frame
  • Dog-bolt compatible butt hinges to work with separate hinge bolts
  • Heavy-duty hinges for wide or particularly heavy entrance doors
  • Common uPVC and composite door systems using hinges from brands such as Mila, Avocet, ERA, Yale and SFS often incorporate anti-lift and anti-attack features. When replacing external door hinges, it is important to maintain these security features wherever possible.

    Hinge materials and finishes

    Door hinges are manufactured in various materials and finishes to suit different environments and aesthetics:

  • Mild steel – usually for internal use, often plated (zinc, brass, chrome, nickel)
  • Stainless steel (304 / 316) – ideal for fire doors, wet rooms, commercial settings and coastal areas
  • Solid brass – traditional look, often lacquered or polished; check suitability for fire doors
  • Aluminium – used more on lightweight or specialist doors and some uPVC systems
  • Finishes include satin stainless, polished stainless, satin chrome, polished chrome, brass, black, bronze and others. Match hinge finish to your door handles, locks and other ironmongery for a coordinated look.

    Weight ratings

    Correct hinge selection is not just about the type and appearance; it must safely support the door’s weight over its service life. Under-specifying hinges is a common cause of sagging doors, binding, squeaking and premature failure.

    Understanding BS EN 1935 hinge grades

    In the UK, most quality single-axis door hinges (including butt, parliament and some rising butt hinges) are classified to BS EN 1935. This standard assigns a performance grade based on:

  • Door mass the hinge can carry
  • Number of test cycles (durability)
  • Fire resistance suitability
  • Corrosion resistance
  • Grades typically used on doors include:

  • Grade 7 – up to 40 kg door mass
  • Grade 8 – up to 60 kg
  • Grade 9 – up to 80 kg
  • Grade 10 – up to 100 kg
  • Grade 11 – up to 120 kg
  • Grade 12 – up to 120 kg (for wider doors)
  • Grade 13 – up to 120 kg with higher durability and often used on fire doors
  • Most modern fire door butt hinges are Grade 11, 12 or 13. Look for the BS EN 1935 grade stamped on the hinge, along with the CE or UKCA mark and classification code.

    Factors affecting required hinge capacity

    When choosing hinges, consider more than just the bare door weight:

  • Door mass – including leaf, glazing, panels and any applied cladding
  • Door width – wider doors exert more leverage on hinges
  • Usage level – low (domestic), medium (office) or high (public building)
  • Door closer – adds load and increases cycle frequency
  • Environment – humid or external conditions can increase friction and wear
  • A light internal hollow-core door may only require Grade 7 or 8 hinges, while a solid core FD60 door with closer in a school or hospital will usually require Grade 11 or 13 ball bearing hinges.

    Estimating door weight

    If you do not know the door’s weight, you can estimate it based on construction and dimensions.

    Approximate weights per square metre (for guidance only):

  • Hollow-core internal door: 12–18 kg/m²
  • Standard solid core laminated/ply door: 24–30 kg/m²
  • FD30 fire door (solid core): 30–35 kg/m²
  • FD60 fire door: 40–50 kg/m² or more
  • Example: A typical FD30 door 2040 mm x 826 mm (approx. 2.04 m x 0.826 m) has an area of about 1.68 m². At 32 kg/m², this gives roughly 54 kg. Add any glass or hardware and you might be close to 60 kg. In this case, three Grade 11 or 13 ball bearing hinges would be suitable (subject to manufacturer data).

    Number of hinges required

    The number of hinges affects load distribution and durability.

    General guidance:

  • Internal lightweight doors: minimum two hinges, but three preferred for taller doors
  • Standard residential doors (full height): three hinges recommended
  • Fire doors: a minimum of three hinges is required by codes of practice and most test evidence
  • Very heavy or high-traffic doors: consider four hinges to spread the load
  • Spacing for three-hinge arrangements on a typical 2,040 mm high door:

  • Top hinge: 150–250 mm down from the top of the door
  • Bottom hinge: 200–250 mm up from the bottom of the door
  • Middle hinge: centrally between the top and bottom hinges
  • Always follow the door manufacturer’s guidance and any test evidence for fire doors.

    Timber doors: typical hinge configurations

    For standard domestic internal doors (around 35 mm thick, hollow core):

  • Use 2 or 3 plain bearing butt hinges sized 76 mm or 100 mm
  • Grade 7–9 is typically sufficient for light use
  • For heavier solid core internal doors (44 mm thick, non-fire-rated):

  • Use 3 ball bearing butt hinges, typically 100 mm or 102 mm
  • Grade 10–11 recommended, especially if a closer is fitted
  • For entrance doors (solid timber, often with glass and multipoint locks):

  • 3 heavy-duty ball bearing butt hinges or security hinges
  • Grade 11 or above, stainless steel recommended
  • uPVC and composite doors: hinge capacity

    uPVC and composite door systems typically use tested flag hinges rated for specific door weights. The door manufacturer or system supplier (such as Mila, ERA, Avocet, Yale or others) will specify:

  • Maximum door weight per hinge
  • Maximum door size
  • Minimum number of hinges (usually three)
  • Replacing these hinges like-for-like with the same specification ensures you maintain performance and security levels. When upgrading to triple glazing or heavier glass units, always check that the existing hinges are adequate for the increased weight.

    Trade rules of thumb for hinge selection

    Installers commonly use these practical rules (but always confirm with manufacturer data):

  • Three hinges on any door over 2,000 mm high
  • Use ball bearing butt hinges on any fire door or door with a closer
  • Use stainless steel hinges in bathrooms, kitchens, plant rooms and coastal areas
  • When in doubt, choose the higher grade rather than lower – the cost difference is small compared with avoiding call-backs
  • Fire door requirements

    Fire doors in the UK must meet strict performance standards to help contain fire and smoke, protecting escape routes and buying time for occupants and fire services. The hinges are a critical component in this system and must be properly specified, installed and maintained.

    Key UK regulations and standards

    Relevant documents include:

  • Building Regulations Approved Document B – Fire Safety
  • BS EN 1634-1 – Fire resistance testing for doors and hardware
  • BS 8214 – Code of practice for fire door assemblies
  • BS EN 1935 – Single-axis hinges (performance classification including fire suitability)
  • In practice, fire door assemblies are tested as a complete set: door leaf, frame, hinges, latch/lock, closer and any glazing or ironmongery. The test evidence will specify the type and number of hinges permitted.

    Hinge specification for FD30 and FD60 doors

    Common requirements for fire door hinges include:

  • Minimum of three hinges per door leaf
  • Hinges tested and certified for fire use (FD30 or FD60 as applicable)
  • Steel or stainless steel construction with a melting point above 800°C
  • Compliant with BS EN 1935 and marked with CE or UKCA and classification code
  • Ball bearing or similarly high-performance construction
  • Many Grade 11–13 stainless steel butt hinges from reputable manufacturers are suitable for FD30 and FD60 applications, but you must always check:

  • Certification – look for evidence such as CERTIFIRE approval or equivalent
  • Tested use – ensure they are approved for the specific door type and rating
  • Never assume that any stainless hinge is automatically fire-rated; check the product’s documentation or consult your supplier.

    Intumescent hinge pads

    Intumescent hinge pads (or liners) are thin pads fitted between the hinge leaf and the door and/or frame. In a fire, they expand to seal gaps and protect the timber around the hinge.

    Many fire door test reports require these pads as part of the approved assembly, particularly for FD60 doors. When replacing hinges on a fire door:

  • Check whether intumescent pads are present behind the existing hinges
  • Replace any damaged or missing pads with ones matching the hinge size
  • Use pads specifically designed for the hinge size and fire rating, such as products from our intumescent hinge pad range
  • Failing to reinstate intumescent pads where required can invalidate the fire door’s performance.

    Fixings and screws on fire doors

    Screws may seem minor, but they are critical to fire door performance.

  • Use the screws supplied with the hinge or those specified in test evidence
  • Typically, steel or stainless steel screws at least 32–40 mm long (or more for thicker doors)
  • All screw holes must be filled – no missing screws
  • Fixings must achieve full penetration into solid timber or suitable reinforcement
  • Do not use lightweight or mixed-metal screws of unknown specification on fire door hinges.

    Common fire door hinge mistakes to avoid

  • Replacing certified hinges with non-fire-rated hinges because they “look similar”
  • Reducing three hinges to two for convenience
  • Omitting intumescent pads where test evidence requires them
  • Mixing hinge types or brands on the same door leaf
  • Using brass or aluminium hinges where steel or stainless is required
  • Leaving screws out or using undersized fixings
  • On sites where Yale, ERA, Mila, Avocet or other multipoint locking systems are used, ensure any replacement hinges on fire-rated entrance doors maintain the certification of the entire doorset. When in doubt, consult the door manufacturer or responsible person.

    Fire door maintenance and inspection

    Under UK fire safety legislation, responsible persons must ensure fire doors are maintained in efficient working order. Regular inspections should check:

  • All hinges are present, secure and undamaged
  • No worn knuckles, excessive play or visible deformation
  • All screws are tight and present
  • The door closes fully and latches from any open position (with the closer attached)
  • No significant gaps at the hinge side (typically 2–4 mm is acceptable)
  • Intumescent seals and pads are intact
  • Where issues are found, use certified replacement door hinges and components that match the original specification as closely as possible.

    Adjusting hinges

    Even well-installed doors can move over time due to building settlement, changes in humidity, or wear and tear. Properly adjusting door hinges can restore smooth operation, eliminate draughts and prevent lock or latch misalignment.

    Tools commonly required

  • Screwdrivers (Pozi or Phillips, depending on the screws)
  • Allen (hex) keys for flag hinge adjustments
  • Spirit level
  • Wedges or door lifter to support the door
  • Sharp chisel and mallet (for timber hinge adjustments)
  • Lubricant suitable for hinges (light oil or silicone-based)
  • Diagnosing common door hinge problems

    Before adjusting, identify the actual cause of the problem.

  • Door rubbing on the floor or threshold – may indicate sagging hinges or packers compressing
  • Door catching at the top corner opposite the hinges – often caused by dropped hinges
  • Gaps uneven along the latch side – may require lateral adjustment or re-positioning
  • Multipoint lock difficult to engage – door may not be pulling tight onto seals (compression issue, especially on uPVC/composite)
  • Squeaking noises – usually a lubrication issue or worn bearings
  • Check screw tightness first; loose screws are a very common cause of sagging doors.

    Adjusting butt hinges on timber doors

    Minor adjustments can often be made without major carpentry work.

    To lift a slightly dropped door (timber, butt hinges):

  • Support the door with a wedge or door lifter under the latch side
  • Loosen the screws on the top hinge slightly
  • Tap the hinge leaf gently upwards in the frame mortice if there is play
  • Tighten the screws while the door is supported
  • If there is no room in the existing mortice, you may need to:

  • Remove the top hinge leaf from the frame
  • Carefully deepen or extend the mortice upwards using a sharp chisel
  • Refit the hinge so the door sits slightly higher
  • To move the door laterally (towards or away from the hinge side):

  • Loosen the screws on one or more hinges
  • Insert thin packing behind the hinge leaf (for example, hinge packers or folded card as a temporary measure) to move the door away from the hinge side
  • Or remove existing packing to bring the door closer to the frame
  • Re-tighten screws, ensuring the door gaps are even
  • Trade tip: Use plastic hinge packers or shims for permanent adjustments rather than improvised materials that can compress over time.

    Adjusting flag hinges on uPVC and composite doors

    Flag hinges usually have dedicated adjustment points, often hidden under caps. Exact methods vary by brand (Mila, Avocet, ERA, Yale and others), but the principles are similar.

    Typical adjustment points:

  • Vertical adjustment (height) – usually via a grub screw on the top of the hinge or behind a cover, adjusted with an Allen key
  • Lateral adjustment (side-to-side) – typically on the frame fixing part of the hinge, again with an Allen key
  • Compression adjustment (how tightly the door seals against gaskets) – usually a screw that moves the door leaf in or out relative to the frame
  • Basic procedure for adjusting a uPVC or composite door with flag hinges:

  • Identify the brand and type of hinge if possible; refer to manufacturer instructions where available
  • Support the door leaf during major adjustments to avoid strain on fixings
  • Remove any plastic covers to access adjustment screws
  • Make small adjustments (quarter turns) and test the door after each change
  • Adjust all hinges evenly; for example, raise or lower all three by the same amount to avoid twisting
  • Signs of correct adjustment:

  • Even gap around the door (typically about 3–5 mm)
  • Lock points engage smoothly without needing to lift the handle excessively
  • Door seals make contact all around but are not overly compressed
  • Trade note: Over-compressing the seals may make the door hard to close and can damage gaskets in the long term.

    Quietening squeaky hinges

    Squeaking hinges are usually caused by friction between metal surfaces due to lack of lubrication or contamination.

    For standard butt hinges:

  • Carefully apply a small amount of light machine oil or silicone spray to the top of the knuckle, allowing it to work down the pin
  • Open and close the door several times to distribute the lubricant
  • Wipe away any excess to avoid staining paintwork or flooring
  • For fire doors, check any restrictions in the fire door maintenance guidance; some oils may not be recommended. Dry lubricants such as graphite can be useful in sensitive environments.

    Avoid heavy greases that can attract dust and grit, accelerating wear.

    When to replace instead of adjust

    Adjustment will not solve all problems. Indicators that hinges should be replaced include:

  • Visible wear in the knuckle (oval-shaped holes, excessive play)
  • Cracked leaves or visible bending
  • Missing or damaged bearing components (on ball bearing hinges)
  • Hinges undersized for the door weight (repeated sagging or failure)
  • Corrosion, especially on external or bathroom doors
  • In these cases, select suitable replacement door hinges with an appropriate weight rating and material, and follow the replacement guidance in the next section.

    Replacement guide

    Replacing door hinges is a common task in both refurbishment and day-to-day maintenance. Doing it correctly ensures smooth operation, compliance with fire and security requirements, and a neat appearance. This section covers how to identify existing hinges, measure accurately and carry out replacements safely.

    Identifying your existing hinges

    Before ordering replacements, determine:

  • Hinge type – standard butt hinge, parliament hinge, flag hinge, rising butt, concealed, etc.
  • Material – mild steel, stainless steel, brass, aluminium
  • Fire rating – check for markings such as CE/UKCA and EN 1935 with a fire symbol or classification
  • Brand – sometimes stamped on the hinge (particularly on flag hinges and some premium butt hinges)
  • Look for markings on the hinge knuckle or leaves. Typical fire-rated hinges may be stamped with:

  • CE or UKCA mark
  • Four-digit certification body number
  • EN 1935 and grade (e.g. 1121 or similar classification string)
  • For uPVC and composite doors, examine the shape of the hinge and cover caps. Many Mila, Avocet, ERA and Yale flag hinges have distinctive designs; matching these can save time on installation and adjustment.

    Measuring hinges accurately

    Accurate measurements are essential to minimise carpentry work and ensure correct operation.

    Measuring butt hinges (timber doors)

    Remove one hinge leaf if needed to measure clearly, or measure with the door open and hinge flat.

  • Height – measure from the top to the bottom of the hinge leaf (usually 76 mm, 100 mm, 102 mm, 125 mm, etc.)
  • Open width – measure across both leaves when the hinge is fully open (for example, 50 mm + 50 mm = 100 mm total)
  • Leaf width – half of the open width (e.g. 50 mm per leaf)
  • Leaf thickness – use callipers if available; typical thicknesses range from around 2 mm to 3 mm
  • Screw hole positions – measure from the top of the hinge to each screw hole centre, and from the leaf edge to the screw hole centre
  • Matching the screw pattern closely reduces the need to drill new holes or plug old ones.

    Measuring parliament hinges

    For parliament hinges, in addition to the height and leaf details, measure the projection.

  • Height – as for standard butt hinges (e.g. 100 mm, 125 mm)
  • Projection – measure from the face of the frame leaf (where it sits on the frame edge) to the outermost edge of the door leaf when the hinge is fully open (e.g. 76 mm, 102 mm)
  • Leaf widths and screw positions – as for butt hinges
  • Select a replacement with the same or very similar projection to ensure the door clears architraves, reveals or other obstructions.

    Measuring flag hinges (uPVC and composite doors)

    Flag hinges are more complex, so photographs can be very helpful when selecting replacements. Typical measurements include:

  • Overall hinge height (top to bottom, including cover caps)
  • Width of the frame-side fixing plate
  • Width of the door-side fixing plate
  • Distance from the centre of the pivot (knuckle) to the main fixing screws on each side
  • Fixing hole patterns – number of screws and spacing
  • Also note:

  • Handing – is the hinge on the left or right when viewed from the hinge side?
  • Colour/finish – white, brown, polished chrome, satin chrome, gold, black, etc.
  • If you are unsure, compare your measurements and photographs with the options in our flag hinge section or contact our team for guidance.

    Like-for-like replacement versus upgrades

    You can either replace hinges on a like-for-like basis or use the opportunity to upgrade.

    Like-for-like advantages:

  • Minimal carpentry work if sizes and screw positions match
  • Easier on finished and decorated doors
  • Lower risk on fire doors where exact specification matters
  • Upgrade options:

  • Change from plain bearing to ball bearing butt hinges for smoother operation and durability
  • Switch to stainless steel for better corrosion resistance in bathrooms, kitchens or coastal properties
  • Add security butt hinges with integrated security lugs for external doors
  • On fire doors, any upgrade must be compatible with the door’s test evidence. When in doubt, choose a hinge model specifically listed for fire door use and ideally matching the original type.

    Replacing butt hinges on timber doors (step-by-step)

    For non-fire-rated internal doors, replacing butt hinges is a straightforward DIY task for most people with basic tools. For fire doors or external doors, extra care is required.

    Basic method (internal timber door, like-for-like hinge):

  • Open the door and support it underneath with wedges or a door lifter
  • With the door supported, remove the screws from the bottom hinge first, then the middle, then the top, leaving one screw in the top hinge until last to prevent sudden movement
  • Remove the old hinges
  • Offer up the new hinge to the existing mortice recess
  • Check fit – the new hinge leaf should sit flush with the door edge and frame; trim the mortice with a chisel if necessary
  • Mark and drill new pilot holes if the screw pattern differs
  • Fix the top hinge first (door to frame), then the middle and bottom hinges, checking the door alignment as you go
  • Remove wedges and test the door for smooth operation and correct gaps
  • Trade tip: Where existing screw holes are worn, plug them with hardwood or suitable repair compound before re-drilling to ensure strong fixings.

    Replacing hinges on fire doors

    For fire doors, follow a more controlled process:

  • Confirm the door rating (FD30, FD60) and existing hinge specification
  • Select certified fire-rated hinges equal or superior in grade and fire performance
  • Obtain matching intumescent hinge pads if required by test evidence
  • Support the door securely; due to weight, two people are recommended
  • Replace one hinge at a time to maintain door location where possible
  • Fit intumescent pads behind hinge leaves as required
  • Use all specified fixings and ensure they penetrate into solid timber or reinforcing
  • After replacement, test the door with the closer connected – it must close fully and latch from any open position
  • Record the work done as part of the fire door maintenance log, including hinge model and date of replacement.

    Replacing flag hinges on uPVC and composite doors

    Due to the weight of modern uPVC and composite doors and the interaction with multipoint locks, replacement of flag hinges requires care. For many trade installers this is routine, but DIYers may wish to work with a second person.

    General procedure:

  • Open the door and support it securely at the bottom with wedges or a door stand
  • Note the existing hinge positions and any packing pieces used
  • Remove plastic covers to expose fixing screws
  • Loosen and remove the screws from one hinge at a time, starting with the middle hinge
  • Offer up the new hinge in the same position; use existing fixing holes where possible
  • Secure lightly at first so you can adjust later
  • Repeat for remaining hinges
  • Once all new hinges are installed, adjust for height, lateral position and compression following the manufacturer’s guidance
  • After replacement and adjustment:

  • Check that the door closes smoothly and evenly
  • Test operation of the multipoint lock – lift handle and turn key; there should be no undue resistance
  • Check gasket compression with a slip of paper – it should be held but not crushed
  • Using known brands such as Mila, Avocet, ERA or Yale flag hinges matched to your door system can simplify this process.

    Dealing with old or damaged screw holes

    Repeated hinge changes or poor fixings can leave timber frames and door edges with stripped screw holes. To ensure a secure fix:

  • Fill damaged holes with glued hardwood dowels or suitable wood repair compound
  • Allow adhesive or filler to cure fully
  • Re-drill pilot holes of the correct size for the new screws (not too large)
  • Increase screw length if needed to reach sound timber
  • On uPVC frames, avoid over-tightening screws which can strip plastics; consider using frame fixings compatible with the frame’s reinforcement where appropriate.

    When replacing hinges, it is often sensible to review related items at the same time:

  • Screws and fixings – corrosion-resistant, matching finish where visible; see our screws and fixings category
  • Hinge bolts / dog bolts – to improve security on outward-opening doors
  • Intumescent strips and hinge pads – to maintain fire door integrity
  • Door closers – ensure compatibility with the door weight and hinge capacity
  • By selecting suitable door hinges and related components from Window Hardware Store, you can ensure long-lasting, compliant and smooth operation for any type of door, whether in a domestic property, a commercial office, or a public building.

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