Double Glazed Window Handles Replacement: FAQs
Replacing worn or broken handles can restore the function, appearance and security of double glazed windows without the expense of full frame replacement....
Replacing worn or broken handles can restore the function, appearance and security of double glazed windows without the expense of full frame replacement. This guide answers the most common concerns about double glazed window handles replacement, offering clear, practical advice for homeowners and tradespeople on choosing the right handle, measuring for compatibility, fitting and troubleshooting.
When to replace double glazed window handles
Signs that replacement is necessary include:
- Stiff or jammed operation, indicating worn gears or corrosion
- Visible damage, cracked spindle or snapped handle
- Loose fixings or stripped screw holes
- Failure to lock correctly or misalignment with the espagnolette mechanism
- Aesthetic upgrade for modern finishes or improved security
Choosing the correct replacement handle
Select a handle that matches the window hardware type, spindle size and fixing centres. Common types for double glazed windows include espagnolette (espag) handles, cockspur handles and tilt-and-turn or multipoint handles.
- Espag handles: Use on windows fitted with espagnolette locking gear. Typical spindle sizes are 7mm square; check length to ensure correct engagement. Durable, secure options such as the TSS Cockspur Window Handles combine modern styling with reinforced torsion for frequent use.
- Cockspur handles: Surface-mounted and common on timber and older uPVC windows. These require the correct backset and arm length to ensure smooth operation. The TSS Cockspur Window Handle is suitable for many retrofit jobs where a surface-mounted catch is used.
- Multipoint and tilt-and-turn handles: Typically used on composite and aluminium frames and often require handles keyed to match cylinder locks. The TSS Offset UPVC Window Handles offers a balance of build quality and compatibility for many contemporary fittings.
Measuring and preparing for installation
Accurate measurement reduces returns and wasted time. Essential dimensions and checks:
- Spindle size: Measure the square spindle width with callipers or a ruler; common sizes are 7mm or 8mm square.
- Spindle projection: Measure from the face of the handle mounting plate to the end of the spindle. Replace with the same projection or use an adaptor where available.
- Fixing centres: Measure the distance between screw holes on the mounting plate to ensure the new handle lines up with existing holes.
- Backset and arm length: For cockspur handles, measure the backset and the arm length from the centre of the mounting plate to the end of the arm.
- Locking type: Note whether the handle locks with a key, push-button or snib; order matching hardware if required.
Step-by-step replacement guide
1. Secure the window in the closed position and apply masking tape around the handle area to protect the frame. 2. Remove the handle: Unscrew the cover or end cap, then the fixing screws. Pull the handle straight off the spindle; use gentle rotational movement if it is seized. 3. Inspect the spindle and mechanism: If the spindle is damaged or bent, replace it. Check the espagnolette gear or keeps for wear; replacing the handle alone may not resolve issues caused by a worn gear. 4. Test-fit the new handle on the spindle without tightening screws to ensure alignment and correct operation. Confirm that the handle engages the locking mechanism through the full travel. 5. Secure the handle: Tighten screws evenly and avoid overtightening which can strip fixings. Refit any decorative covers and test locking functions several times. 6. Lubricate: Apply a light PTFE spray or suitable grease to the moving parts of the locking mechanism to ensure smooth operation. Avoid heavy oils that attract dust.
For keyed handles, verify the key operates smoothly; if the lock is stiff, a light graphite or silicone-based lubricant is preferable to oil.
Common issues and practical fixes
- Handle wobbles after fitting: Check screw length and thread engagement. Replace stripped screws with longer or larger diameter ones and consider using a rawl plug in timber frames.
- Handle still stiff or non-engaging: Likely a worn espagnolette or misaligned keep. Adjust striker plates or replace the espag mechanism. Ensure the window is fully closed when checking alignment.
- New handle sits away from the frame: Confirm spindle projection is correct; use a longer spindle if the new handle’s boss sits proud.
- Corroded fixings: Replace with stainless steel screws and treat the area with a corrosion inhibitor or touch-up paint.
Security and compliance considerations
Upgrading to handles with better leverage, thicker spindles and improved locking features can enhance security. For rental properties or homes needing compliance with building regulations, ensure locks and handles meet British Standards for windows and that any new locking hardware is compatible with the existing frame and espagnolette.
Cost and sourcing
Handle prices vary by finish, locking type and brand. Labour for a qualified tradesperson is usually charged per hour; many homeowners can replace standard handles themselves with basic tools. Keep a small stock of common sizes (7mm spindle, standard fixing centres) on vans to speed up trades work.
Maintenance tips to extend life
- Clean handles monthly with a mild detergent and soft cloth; avoid abrasive cleaners.
- Lubricate moving parts annually and after heavy use.
- Tighten screws periodically to prevent loosening and wear.
- Replace handles showing surface corrosion or play before the underlying mechanism fails.
Related Reading
Explore more guides on related topics:
Part of our guide:
Complete Guide to Window HandlesProducts mentioned in this article
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