Complete Guide to Bubble & Flipper Gaskets
Expert guide to bubble and flipper gaskets for double glazed window and door seals.
Key Takeaways
Expert guide to bubble and flipper gaskets for double glazed window and door seals.
In This Guide
Complete Guide to Bubble & Flipper Gaskets
Bubble and flipper gaskets are critical components in modern UK windows and doors, providing the airtight, weather-tight seal that keeps homes warmer, quieter and more secure. Whether you are a trade installer, maintenance engineer or DIY homeowner, understanding how these gaskets work – and how to select, measure and fit them correctly – can make the difference between a draughty frame and a high‑performing installation.
This guide from Window Hardware Store covers everything you need to know about bubble and flipper gaskets, with practical advice for uPVC, aluminium and timber systems, and references to relevant UK standards and best practice.
1. Gasket profiles explained
What does a window gasket do?
Gaskets (often called window seals or weatherseals) are flexible strips fitted around the opening parts of windows and doors. Their main functions are:
Most window gaskets are made from durable synthetic rubbers such as EPDM (Ethylene Propylene Diene Monomer) or flexible thermoplastic elastomers (TPE). They are designed to compress when the sash or door leaf is closed, and to spring back when opened, maintaining a long-term seal.
On uPVC and aluminium systems, gaskets usually push into a groove (kerf) in the frame or sash. On some timber windows and older aluminium frames they may be stapled, pinned or adhered in place.
Bubble gaskets
A bubble gasket is a compressible seal with a rounded, hollow “bubble” section that compresses between the frame and sash when the window or door is closed. It generally consists of:
The circular or oval shape of the bubble gives a soft, forgiving seal that can accommodate some variation in gap size, which is particularly useful on older frames or those that have moved slightly over time.
Common locations for bubble gaskets include:
Typical bubble gasket dimensions you will see in the bubble gasket product category include:
Bubble gaskets are particularly good where:
Flipper gaskets
Flipper gaskets (sometimes called blade, fin or “E” gaskets, depending on the design) use a flexible “flap” that bends or flips over when the sash or door closes. They typically consist of:
When the window closes, the flipper blade bends, creating a tight seal along its length. The design allows the gasket to maintain a consistent contact line even if there is slight movement or misalignment.
Flipper gaskets are commonly found:
Typical flipper gasket dimensions in the flipper gasket range might include:
Flipper gaskets are especially useful where:
Bubble vs flipper: which is better?
Both gasket types are widely used across UK window and door systems. Neither is inherently “better” – the system designer chooses based on performance requirements, hardware layout and frame design. Key differences are:
Other common gasket types for context
While this guide focuses on bubble and flipper gaskets, you will often encounter other gasket types on UK windows and doors:
It is important not to confuse glazing gaskets (which seal around the glass) with weatherseals (which seal between sash and frame). Bubble and flipper gaskets are primarily weather seals, not glazing gaskets.
Materials and UK performance standards
High-quality window gaskets in the UK are typically manufactured from:
Performance characteristics are covered under European and British standards, for example:
By choosing quality bubble and flipper gaskets from a specialist supplier such as Window Hardware Store, you help windows and doors meet or exceed the performance levels expected in UK Building Regulations and by certification schemes such as FENSA and CERTASS.
2. Measuring techniques
Tools you will need
Accurate measurement is essential to ensure the replacement gasket fits securely in the groove and compresses correctly. For both trade and DIY customers, the following tools are recommended:
In many cases, the most reliable method is to remove a short length of the existing gasket and measure it on a flat surface.
Removing a sample gasket
To remove a sample of an existing bubble or flipper gasket:
Try to choose a section that has not been badly compressed or distorted, as this can affect your measurements.
Measuring bubble gaskets
For a bubble gasket, the key measurements are usually:
Follow this step-by-step method:
1. Measure the tail width
Using callipers, measure the width of the tail at its widest point (the part that sits in the frame groove). Typical tail widths are 2–5 mm. For example:
Record this measurement to the nearest 0.1 mm.
2. Measure the tail height
Measure from the bottom of the tail (the part that sits deepest in the groove) up to where the bubble section starts. This dimension may be 3–6 mm. This helps ensure that the gasket seats correctly in the groove without protruding too much or sitting too shallow.
3. Measure the bubble diameter
Measure the bubble in both directions:
Most residential systems use bubble diameters between 6 and 10 mm. For example, a common profile might have a 9 mm high bubble and an 8 mm wide bubble.
4. Measure overall height
Measure from the very bottom of the tail to the highest point of the bubble. This overall height tells you how far the gasket will project from the groove, which affects how much it compresses when the sash closes.
An example typical set of measurements for a uPVC casement window bubble gasket might be:
Once you have these dimensions, you can compare them visually with the profile drawings and technical details in the bubble gasket range to find a close match.
Measuring flipper gaskets
For flipper gaskets, you will usually need:
Follow similar steps:
1. Measure the foot width
Measure across the rigid or semi-rigid base that pushes into the groove. As with bubble tails, this will typically be between 2 and 6 mm.
2. Measure the foot depth
Measure from the underside of the foot (the part deepest in the groove) to the point where the flipper starts. This ensures the foot will sit correctly in the kerf without bottoming out or sitting proud.
3. Measure overall height
Measure from the bottom of the foot to the highest point of the flipper in its relaxed position. This is often in the range of 6–12 mm. For example:
4. Measure the flipper blade
Measure from the point where the blade leaves the foot to the tip of the flipper. Also note the angle of the blade relative to the foot (often between 30° and 60°). While you cannot easily measure the angle in degrees without tools, you can record whether it is quite shallow and laid over, or more upright.
This blade length and angle affects how the gasket will compress against the frame. Too long a blade in a narrow gap can make the window hard to close; too short and it may not maintain a seal when the frame moves slightly.
Checking the frame groove (kerf) size
In some situations, the existing gasket may be missing or badly distorted. In that case you can measure the groove directly:
By combining groove measurements with your best estimate of the original gasket projection (from nearby windows or manufacturer data), you can choose a suitable bubble or flipper profile.
Allowing for compression
Most bubble and flipper gaskets are designed to compress by roughly 25–40% when the sash is fully closed and locked. This compression is critical:
As a rule of thumb:
After fitting a new gasket, always check that the window or door closes fully on the locking points without excessive force. If necessary, adjust the cams or keeps (on espagnolette locks) or the hinges to fine-tune the compression.
Matching profiles using samples and charts
The easiest way to identify the right replacement is usually a combination of:
Trade installers often keep a small reference file of common profiles used by major UK profile systems (Rehau, VEKA, Eurocell, Liniar, Synseal, etc.). If you are unsure, Window Hardware Store can usually help if you upload photos and dimensions, especially when you can tell us the frame material and, if known, the profile system.
3. Common applications
uPVC casement windows
In the UK, uPVC casement windows are the most common application for bubble and flipper gaskets. Typical arrangements are:
This dual-seal arrangement provides an effective barrier to both air and water. The outer bubble takes up any larger tolerances, while the inner flipper provides a precise, continuous line of contact.
In many systems designed to meet or exceed the requirements of Approved Document L (reducing air leakage and heat loss), high-quality bubble and flipper gaskets are essential. Poorly fitted or degraded seals can reduce the window’s overall performance, even if the glass is energy-efficient.
Brands such as Yale, ERA, Mila and Avocet supply locking hardware that relies on correct gasket compression. If the seals are too hard, too tall or missing in sections, the cams and keeps cannot operate as intended, compromising both security and weather performance.
Tilt-and-turn and reversible windows
Tilt-and-turn windows, widely used in flats and high-rise buildings, and reversible windows often rely heavily on bubble gaskets:
Because tilt-and-turn mechanisms (often from brands like Roto, Siegenia or Maco) rely on even compression all around the sash, it is critical that the replacement bubble gasket matches the original profile closely in both tail width and bubble height.
uPVC residential and composite doors
On residential front and back doors – particularly composite doors with uPVC frames – bubble and flipper gaskets are used to seal between the door leaf and frame:
In addition, there will usually be separate dedicated seals around the glass units (glazing gaskets) and sometimes brush or foam seals in letterplates and low thresholds.
Well-fitted gaskets help these doors meet PAS 24 security and weather performance standards. Lock manufacturers such as Yale, ERA, Mila and Avocet design their multi-point locking systems to work with a specific range of gasket compressions; incorrect or missing seals can reduce the effective engagement of hooks and rollers.
Aluminium windows and doors
On aluminium systems, gaskets are important not only for weathersealing but also for maintaining thermal performance across the thermal break. Features include:
Popular UK aluminium systems from manufacturers such as Aluk, Smart Systems, Schüco and Reynaers use carefully engineered gaskets tested to BS EN 12207 and BS EN 12208 for air and water performance. When replacing gaskets on these systems, it is often best to match like-for-like or consult technical manuals to ensure the correct profile.
Timber windows and doors
Older timber windows traditionally used paint and putty to keep out the elements, but most modern and refurbished timber frames now incorporate bubble or flipper seals. Typical options include:
On timber casement windows, a popular retrofit solution is a small bubble gasket around the opening casement. On doors, a flipper gasket fitted into a routed groove along the stop can dramatically reduce draughts.
When working on period properties, care must be taken to maintain the original appearance while improving performance. In such cases, slimmer flipper profiles from the flipper gasket range are often chosen to avoid altering the visual lines of the frame.
Conservatories and roof systems
Conservatories, orangeries and certain rooflight systems use a combination of gaskets to cope with high exposure to wind and rain:
Because conservatories can be exposed to significant wind-driven rain, any gaps or damaged gaskets can quickly result in leaks. When replacing these seals, always ensure the profile you choose is compatible with the frame system and intended to withstand external exposure.
Compatibility with locking hardware
Bubble and flipper gaskets must work harmoniously with the installed locking and hinge systems. For example:
When choosing gaskets, remember:
4. Replacement process
When should you replace bubble or flipper gaskets?
Over time, even good-quality EPDM or TPE gaskets can degrade. Common signs that indicate it is time to replace bubble or flipper gaskets include:
In properties built or refurbished to meet modern standards like Part L, failing gaskets can significantly reduce thermal performance and comfort. Replacing them is usually far cheaper and less disruptive than replacing the entire window or door.
Preparation and safety
Before starting gasket replacement, consider the following:
Removing old bubble and flipper gaskets
The removal process is similar for both bubble and flipper gaskets:
Clean the groove thoroughly with a soft brush or vacuum. On uPVC and aluminium frames you can use a mild detergent solution to remove grime, ensuring it is fully dry before fitting the new gasket.
Preparing corners and joints
On many windows and doors, the gasket is fitted as a continuous loop around the frame, with joints only at the corners (or sometimes with a single butt joint at the top or bottom). Corner treatments may include:
Where possible, follow the original jointing method:
Fitting a new bubble gasket
To fit a new bubble gasket:
At the finishing point:
On some profiles and higher-spec installations, you may use factory-moulded corners or specialist adhesives to replicate original manufacturing standards, particularly on doors exposed to severe weather.
Fitting a new flipper gasket
Flipper gaskets are fitted in a similar way but with some additional considerations:
When you reach the finishing point, treat the joint as for bubble gaskets – cut slightly long, trim, and butt the ends neatly. For high-exposure locations, an adhesive at the joint can help maintain continuity of seal over time.
Checking closing and compression
Once the gasket is fully fitted:
If the sash is difficult to close or the handle is very stiff when locking:
Do not leave the window or door in a state where high force is needed to close – besides being inconvenient and potentially non-compliant with accessibility guidance, it can damage the locking hardware and hinges over time.
Trade tips for efficient gasket replacement
For installers and maintenance engineers, a few professional practices can save time and improve results:
5. Troubleshooting draughts
Initial checks: is it really the gasket?
Before assuming that the bubble or flipper gasket is to blame for draughts, carry out some simple checks:
If draughts are clearly coming from the interface between sash and frame, the gaskets and frame alignment are the most likely culprits.
Common gasket-related draught issues
Typical gasket-caused problems include:
Visual inspection can often reveal obvious issues. Run your fingers gently along the gasket – you should feel a consistent, resilient profile without flat spots, cracks or missing sections.
Testing gasket performance: the paper test
A simple trade and DIY method is the “paper test”:
If the paper slides out easily without resistance, the gasket compression is likely insufficient in that area. Repeat at several points around the frame to build a picture of the sealing performance.
Adjusting locking points and hinges
If new or sound gaskets are in place but draughts persist, the issue may lie in hardware adjustment:
When adjusting, aim for:
Be aware that over-tightening can compress the gaskets beyond their design range, leading to premature wear and difficulty achieving the desired weather performance long term.
Dealing with condensation and moisture
Condensation on windows is not always a sign of gasket failure. Consider:
Windows and doors should always maintain adequate background ventilation to meet Approved Document F. Do not block or seal trickle vents in an attempt to eliminate every draught; instead, focus on achieving controlled ventilation and good sealing at the sash-frame interface.
When gaskets are not the problem
Sometimes, even with new gaskets, draughts and leaks persist because the root cause lies elsewhere:
In such cases, you may need to:
Certification schemes such as FENSA, CERTASS and BM TRADA Q-Mark specify installation practices intended to avoid such problems. If the installation is relatively recent and draughts are severe, checking against these standards may be worthwhile.
Maintenance to keep gaskets performing
Once bubble and flipper gaskets are correctly specified, fitted and adjusted, relatively simple maintenance can prolong their life:
For trade maintenance contracts on social housing, commercial premises or managed apartment blocks, building a regular inspection and maintenance regime around gaskets, drainage and hardware adjustments can significantly reduce complaints and call-backs related to draughts and water ingress.
By understanding how bubble and flipper gaskets work, how to measure and select them correctly, and how to install and maintain them in line with UK best practice and regulations, both professional installers and DIY users can restore and maintain high performance in existing windows and doors. The dedicated ranges at Window Hardware Store – from bubble gaskets to flipper gaskets and associated window hardware – provide everything needed to achieve secure, energy‑efficient and comfortable properties across the UK.
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